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Technical Brief: HyQ® SFX-Insect™

Production of rProtein Using BEVS

1.

Plant Sf9 or High Five™* cells in shakers, Fernbachs or bioreactor at 5 x 105 cells/mL and grow for 3-5 days in HyQ SFX-Insect until the cell density reaches 4-8 x 106 cells/mL with 95% viability.

2. Remove spent medium by aspiration from sedimented/concentrated cells or hollow fiber and resuspend the cells to original volume in a resident vessel.
3. Subculture the cells from the resident vessel by planting 2 x 106 to 5 x 106 cells/mL into appropriate production vessels using fresh HyQ SFX-Insect. Incubate the cells for one hour for physiological and physio-chemical equilibrium. Perform viable cell count which should be about 95%-98% viable. Infect the cells with desired MOI. (0.5-2.5).
4. Harvest at optimum expression time. Upstream processing: Cell separation using cross-flow filtration, HF or centrifugation.
5. Concentration of secreted rprotein(s) from spent medium. Cell lysis/disruption to liberate intracellular rprotein(s).
6. Preparation for Chromatography (pH and conductivity adjustment, buffer exchange, filtration and process testing such as SDS-PAGE, BIACOR, LAL, and Sterility).
7. Initiate downstream processing:
a)

Primary & Polishing Chromatography: Buffer exchange, elution/gradient, IEC, HIC, GFC, affinity.

b) Product into final formulation buffer followed by dialysis, diafiltration & concentration. Testing for product recovery, sterility.
8.

Fill & Storage: Store as liquid, frozen or lyophilized. QC, QA

*High Five is a trademark of Invitrogen Corp.

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